Ncr Carbonless Paper Coating Machine Line

Ncr Carbonless Paper Coating Machine Line
MAXIMIZE YIELD, MINIMIZE WASTE: ONE-PASS, TWO-SIDE COATING FOR SUPERIOR EFFICIENCY.

JRX NCR Carbonless Paper Coating Line delivers high-quality, double-sided coating in a single pass. Utilizing a gentle air knife coater and non-contact air flotation oven, it protects sensitive microcapsules for superior print clarity. With PLC control, automatic splicing, and efficient drying, this line ensures smooth operation, consistent quality, and high productivity for carbonless paper production.
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Display
Parameters
Specifications
FAQ

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BASE PAPER TYPE

OFFSET PAPER;CULTURAL PAPER

BASE PAPER WEIGHT

40-80 GSM

BASE PAPER WIDTH

1000-2000 MM

WORKING SPEED

100-250 METER/MIN

COATING DRY WEIGHT

3-15 GSM

COATING METHOD

AIR KNIFE COATER

OVEN TYPE

AIR FLOATATION OVEN

OVEN TEMPERATURE

120-160 ℃

HEATING SOURCE

SATURATED STEAM;GAS BURNER

CONTROL SYSTEM

PLC WITH TOUCH SCREEN AND DISTRIBUTED AC VARIABLE FREQUENCY CONTROL

Key Features                

1-DOUBLE SIDED COATING FINISHED IN ONE PASS

2-AIR KNIFE COATER FOR SUPERIOR COATING QUALITY

3-NON CONTACT COATING TECHNOLOGY FOR MICROCAPSULE

4-EASY OPERATION WITH PLC SYSTEM AND TOUCH SCREEN

Specifications                

1.Automatic Unwinding and Rewinding with Splicer


This automatic splicing system employs a double-drum support and pneumatic splicer for continuous operation.This design ensures the continuityof the high-speed production process by maintaining a constant tension on the paper, thereby improving the quality of the final product and significantly reducing machine downtime and paper waste.


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2.AIR KNIFE COATER

Air knife coater in NCR paper coating machine could protect the microcapsules from damage while applying a perfectly uniform coating with its gentle, non-contact operation.This ensures excellent print clarity, eliminates stripes, and reduces the usage of chemical substances. Thus, it enhances your work efficiency and product quality.

3.Drying Section

The air floatation oven is an essential equipment for producing high-quality NCR carbonless paper coatings. Its non-contact design uses a thermal air cushion to support and dry the coated paper. This avoids interference to the coating, protects sensitive microcapsules, and eliminates marks on the paper. The result is better surface integrity, uniform drying, and higher production efficiency, enabling the production of perfect finished products.


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4.Hot and Cooling Cylinders

The Dia 1.5m hot cylinders with steam heating can achieve rapid and uniform drying, which is conducive to efficiently processing the coating and is suitable for high-speed production.Subsequently, a dia 0.8m

water-cooling cylinder will precisely cool the paper, stabilize the sensitive microcapsule coating,

and enhance its final printing effect. This combination ensures excellent paper flatness,

reliable image clarity, and improved machine production efficiency.

5.Outsourced Accessories

To ensure the stable operation of coating line,we have established a stable cooperative relationship with internationally renowned accessories manufacturers.


·PLC system and touch screen:SIEMENS,GERMAN

·Bearings:NSK,JAPAN

·Pneumatic Control Components:FESTO,GERMAN

·Frequency Converters and Servo Drive:SIEMENS,GERMAN

·Drive Motors:GUOMAO,CHINA

These components from those top brand were well-received by our customers and offeredhigh-speed, reliable production of superior quality NCR Carbonless Paper with precisecontrol in coating cost and quality.

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